Basa uye Maitiro Anodiwa ePazasi Gasi Seal Machine yeGasi Cylinder

Basa uye Maitiro Anodiwa ePazasi Gasi Seal Machine yeGasi Cylinders
Pazasi Gasi Seal Machine yeGasi Cylinders: Basa, Maitiro Anodiwa, uye Mamiriro Akajairwa.
A. Core Basa rePazasi Gasi Seal Machine yeGasi Cylinders
1. Kuongororwa kwakakosha kwePasi Chisimbiso Kukanganisa
Kune masilinda esimbi asina musono uye aruminiyamu alloy gasi masilinda, pasi inoumbwa nekutsikirira kwepasi kutenderera. Pazasi pehumburumbira yese gasi ndiyo inonyanya kukurumidza kutsemuka, delamination, kupeta kutenderera, pinholes, uye kukora kwemadziro asina kuenzana; muchina wese unongoona kubuda kukuru, ukuwo madiki madiki epasi-mapeji akaoma kuona.
Iyo midziyo inoshandisa dzvinyiriro yemunharaunda kusvika pasi kubva mukati uye inoitisa gasi tightness yekuongorora pane inotenderera nzvimbo yekuisa chisimbiso chete, kunyatsoona:
Rotary folds, interlayers, micro pinholes, subtle贯穿 mitswe;
Mutete-ukobvu hwepasi pemadziro, mitsetse midiki inobvinza zvinokonzerwa nekupisa;
Kukuvadza kunopinda kunokonzerwa nekugaya kwepasi nekukuya.
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Nzvimbo Yekuita: Pazasi Rotary Kudzvanya → Pazasi Kuchenesa Kuchenesa → Pazasi Gasi Chisimbiso → Kupisa Kurapa → Muchina Wese Kudzvanywa Kwemvura / Gasi Chisimbiso
Chengetedza masilinda ekubuda kwepasi pachine nguva kudzivirira kuyerera kwawo mukupisa, kugadzira, kuona kukanganisa, kupfapfaidza zvikamu, kuderedza kutambisa-zvakapera zvigadzirwa, kugadzira, uye mari yekuisa.
3. Kusangana Zvinosungirwa Kuongorora Zvinodiwa zveSpecial Equipment Certification
Zvinoenderana neGB/T 17258, GB/T 5099, uye GB/T 12137, masilinda egasi anotenderera akakosha anofanirwa kuve nemuyedzo wakasarudzika wekuisa chisimbiso chepasi; pasina maitiro aya, hazvigoneke kuwana rezinesi rekugadzira gasi cylinder; OEMs, CNG / hydrogen yekuchengetedza silinda vatengi vanofanirwa kuitisa 100% yega yega gasi chisimbiso bvunzo.
4. Kusiyanisa "Local Bottom Leakage" kubva "Bhodhoro Body / Bottle Mouth Leakage"
Iyo yese muchina gasi seal leakage haigone kuona iyo leakage point; iyo yepasi gasi seal muchina inongoshanda kumanikidza pasi. Kana kuvuza kuchinge kwaitika, inogona kuona zvakananga kukanganisa munzvimbo inotenderera yekuisa chisimbiso, ichigonesa kuteedzerwa kweiyo rotary press process paramita (tembiricha yekudziya, kumhanya kwekutenderera, chiyero chekudyisa, mold).
5. Nzira mbiri dzekuona dzeMitsetse yekugadzira
Nzira yekucherechedza kunyudzwa kwemvura: Pindura silinda yegasi, nyudza pasi mutangi remvura, uye tarisa tarisa mabhuru anoenderera;
Pressure attenuation / helium yekuongorora nzira: Mitsetse yekugadzira otomatiki inoshandisa ma sensor sensors kana helium mass spectrometry kuona muhuwandu huwandu hwekudonha kwemazinga, akakodzera-mitsetse yekumhanyisa yekumhanyisa kuti iite otomatiki uye kuchengetedza data.
6. Process Verification uye Quality Traceability
Rekodha otomatiki giredhi resimbi yegasi silinda, kudzvanywa kwekuyedza, nguva yekubata, kudonhedza kudonha / chiyero chekuvuza, uye gadzira mishumo inoteedzeka yekuongorora kuti isangane nezvinodiwa zvekutariswa kwemidziyo yakakosha uye yekuongorora kuchengetedza.
B. General Process Zvinodiwa
(1) Pre{1}}zvekurapa Zvinodiwa kune Workpieces Usati Waongororwa
Nzvimbo yepasi pesilinda yegesi inofanira kunge isina aluminium chips / iron chips, mavara emafuta, mavara emvura, oxide scale; mushure mekuputika kwepfuti uye pasi pekugaya, inofanira kupeperetswa yakachena uye yakaoma; kana zvisina kudaro, kupindira kwebubble kuchakanganisa kutonga;
Pazasi hapafanirwe kunge paine madhindi akajeka, mavanga, kana kudzika kwakadzika kubva pakugaya;
Mukati mehumburumbira munofanira kunge musina kuunganidzwa kwemvura kana marara esimbi kudzivirira kuvharika kwemusoro wekusimbisa chisimbiso;
Tembiricha yezvakatipoteredza ndeye 5-40 dhigirii, uye mutsauko wetembiricha pakati pemvura necylinder muviri Ishoma pane kana kuenzana ne5 degree, kudzivirira shanduko yekumanikidza kunokonzerwa nekusiyana kwetembiricha uye kusanzwisisa.
(2) Medium uye Pressure Parameter Zvinodiwa
Test Medium
Masilinda egasi emaindasitiri: Dry uye yakachena yakamanikidzwa mweya / nitrogen;
Oxygen, oxidizing gas cylinders: Oiri{0}isina uye mvura{1}isina high{2}nitrogen yakachena, inorambidzwa negirizi;
Kuchengetera hairojeni,-masilinda egasi asina kuchena akakwirira: Inofarira helium kuti ione kana yadeuka, nekunzwa kwakanyanya.
Test Pressure (mumhando mbiri dzemazinga)
CNG mota gasi masilinda (GB/T 17258): Gasi seal pressure=nominal working pressure (eg, 20MPa silinda yakamanikidzwa kusvika 20MPa);
Industrial simbi / seamless aruminiyamu gasi cylinders (GB/T 5099): Pazasi gasi chisimbiso kazhinji 0.8-1.0 nguva nominal pressure; vamwe vagadziri vanoshandisa 1.2 nguva kuwedzera kuomarara kwekutarisa;
Kuwedzera kudzvanywa mwero: isingasviki kana kuenzana ne0.5MPa/s, 严禁 kukurumidza kukanganisa kudzivirira kutsemuka kudiki kubva pakuwedzera.
Pressure application nzvimbo yakatarwa
Nzvimbo yekushandiswa kwekumanikidza yemusoro wekuvhara pasi inofanira kuva Yakakura kudarika kana yakaenzana ne 1/16 yenzvimbo yose yepasi, ine dhayamita yekushandiswa kwekumanikidza Yakakura kudarika kana yakaenzana ne20mm, kuve nechokwadi chekumanikidzika kweyunifomu kunoshandiswa kunzvimbo yekuvhara chisimbiso uye hapana kukanganiswa kwenharaunda. Sipo mhinduro yekuputira nzira: Chengetedza kudzvanywa kweKukura kupfuura kana kuenzana neminiti 1, uye tarisa mukati memaitiro ese kuti uone kuti hapana anoenderera mabhubhu pazasi;
Nzira yekunyudzwa kwemvura: Nzvimbo yepamusoro yehumburumbira yegasi inofanirwa kunyudzwa mumvura Yakakura kupfuura kana yakaenzana ne50mm, chengetedza kudzvanywa uye tarisa kune Yakakura kupfuura kana yakaenzana neminiti 1, uye kune mitsetse yekugadzira yakawanda, chiyero chakakura kupfuura kana kuenzana nemaminitsi maviri;
(4) Chimiro chekutsunga chakakodzera

Kudzvinyirira nzira yekuora: Kudonhedzwa kwekumanikidzwa mukati menguva yakatarwa yekugadzirisa nguva inofanira kuva Ishoma pane kana yakaenzana nehuwandu hunobvumirwa (yakajairika Pasi kana yakaenzana ne 0.5% yemuedzo wekuedza);
Leakage cylinder haifanirwe kugadzirwazve uye kugadziriswa; inofanira kuva yega yakananga uye kuraswa.
(5) Hardware process zvinodiwa zvepazasi gasi tightness muchina wemasilinda egasi
Kuisa chisimbiso: Polyurethane yakakwira{{0}musoro unovharika usingadzivirirwe, wakakodzera akasiyana bhodhoro pasi curvature, pasina kukuvadza workpiece;
Kutariswa Kudzvanyirirwa: Mageji maviri ekumanikidza, huchokwadi Huru kupfuura kana kuenzana negiredhi re0.4, chiyero che1.5 kusvika ku3 nguva yekudzvanywa kwekuedza, ne sensor sensor yechokwadi-kuunganidza nguva;
Magadzirirwo edziviriro: Yakakwira-vharuvhu yekufashukira, kuputika-kavha yekudzivirira inodzivirira, kudzvinyirira otomatiki, kuvharisa kwechimbichimbi;
(6) Matanho ekugadzirisa maitiro ekushanda
Material loading uye positioning: Iyo gasi cylinder inverted uye yakasungirirwa, iyo yekuisa chisimbiso musoro wekuisa chisimbiso iri pedyo nepedyo nechemukati webhodhoro pasi;
Pre-kuchaja paine low pressure: Chekutanga, midziyo yekuona kuti yadeuka inonamwa pa3 kusvika ku5 MPa kuti ione kana panobuda; kana mudziyo ukadonhedza, muchina unomira wobva{{3}machira patsva;
Uniformly kuwedzera kumanikidzwa kune bvunzo kumanikidza;
Kutsiga kudzvinyirirwa kuchengetedza uye kuyerwa kwekumanikidza (kunyudzwa kwemvura kutariswa kwekuona / kuunganidzwa kwekumanikidza / helium yekuongorora scanning);
Anokwanisa: Kusununguka kwekumanikidzwa, kubudiswa kwezvinhu mune imwe nzira inotevera; Kusina kukodzera: Inzwi uye chiedza aramu, otomatiki 分流 kuzviparadzanisa nevamwe;
Kudzoreredza kudzvanyirira: Kukwirisa-kudzora kwegasi kuderedza mari yekushandisa.
(7) Kuchengetedza maitiro zvinodiwa
Kuzviparadzanisa nevamwe uye kuchengetedzwa kwenzvimbo yekuyedza, vashandi havafanirwe kutarisana nechepazasi pebhodhoro;
Pakati pakaoma uye haina oiri kudzivirira kuputika-kunyanya kuputika kwegasi;
Kurongeka kwezuva nezuva kwezviyero zvekumanikidza uye madhigirii ekudonha, kuchengetwa kwerekodhi rekodhi;
Kutsiviwa nenguva kwezvikamu zvekuisa chisimbiso zvekudonha uye mapaipi egasi kudzivirira kutsauka.
C. Kuongorora zvinodiwa zvepasi gasi tightness muchina wemasilinda egasi
Pressure application chinzvimbo: Chete yekumanikidza yemuno application padivi remukati rebhodhoro pasi
Yekutarisa kutarisa: Micro kuvuza kwechisimbiso chinotenderera, micro pinholes
Maitiro ekugadzirisa: Mushure mekutenderera kwekugaya kwepasi uye kusati kwapisa kurapwa
Defect nzvimbo kutsunga: Kukanganisa kunotemerwa zvakananga kuve pabhodhoro pasi
Kudikanwa kwekuunganidza humbowo: Inosungirwa kune isina musono inotenderera gasi macylinders
D. Nheyo dzemitemo inokosha
GB/T 12137-2025 "Gasi cylinder gasi tightness test method";
GB/T 17258-2022 "Mota yakamanikidzwa gasi simbi cylinder" pasi sealingity test clauses;
GB/T 5099 "Simbi isina musono gasi silinda";
ISO 9809 "Kugadzira ongororo yekumisikidza kune isina musono magasi silinda".