Gasi humburumbira yekunze madziro pfuti inoputika muchina wekuchenesa
Mukugadzira nekugadzirazve simba{{0}zvine midziyo yakakosha, masilinda egasi, semidziyo yakakosha yekuchengetera mweya weokisijeni, acetylene, gasi rechisikigo, magasi emumaindasitiri, nezvimwewo, kunaka kwemadziro ekunze kunokanganisa zvakanangana nekunamira, kudzivirira{2}kuora kwehupenyu uye kuchengetedzwa kwesevhisi. Traditional acid washing, manual grinding uye mamwe maitiro ane zvikanganiso zvakadai sekusvibiswa kukuru, kuderera kwekushanda, kusasimba kwepamusoro uye kukuvadza nyore kune nheyo yezvinhu, izvo zvave zvakaoma kuzadzisa zvinodiwa zvemazuva ano ekugadzirwa kwegirinhi uye kutonga kwehutano. Muchina wegasi cylinder kunze kwemadziro ekutsvaira kuputika, une zvinhu zvakakosha zvemuviri, wakavharwa-loop circulation uye otomatiki kuenderera mberi uchishanda, wava mudziyo mukuru wekubvisa ngura, kubvisa oxide layer, kusimbaradza pamusoro nekutanga{6}kugadziriswa magasi egasi, zvichipa rutsigiro rwakavimbika rwemhando yehupenyu hwese{7}}
I. Kushanda musimboti wegasi silinda yekunze kwemadziro kupfura kuputika muchina wekuchenesa: Synergistic mhedzisiro yekinetic simba rekushandura uye kunyatsoputika.
Iyo gasi cylinder yekunze madziro pfuti inoputika yekuchenesa muchina inowana kuchenesa kwakanaka kwakavakirwa pamusimboti wecentrifugal kuputika uye kinetic simba rekushandura. Midziyo inotyairwa nemota kuita kuti roller yekukanda yepfuti inoputika muchina itenderere nekumhanya kukuru (kazhinji 2900 r/min), pasi pekuita kwecentrifugal force, mabhora esimbi, simbi wire cutters uye mamwe mapurojekiti anotungamirwa chaizvo nevhiri rekuparadzanisa uye ruoko rwekutungamira, achigadzira dense fan, inoyerera inoyerera {2} ichibhomba madziro ekunze ecylinder yegasi. Iko kukanganiswa uye kupesana kwemapurojekiti nokukurumidza kubvisa ngura, oxide scale, welding slag uye machira ekare, paanenge achigadzira yunifomu uye inodzoreka microscopic roughness (Ra 12.5-50 μm) pamusoro pehumburumbira, kuvandudza kunamatira kwekuputira; Iyo-frequency impact inogonawo kugadzira yasara compressive stress layer pamusoro pedenga, kubvisa welding uye kugadzira kushushikana, kunatsiridza kusaneta uye kusagadzikana kwekuora kwehumburumbira hwegasi, uye kuwedzera hupenyu hwayo hwakachengeteka.
Kuitwa kwese kuvharirwa kwemuviri, pasina makemikari anorasa mvura kana asidhi-base volatilization, mapurojekiti anodzokororwa, kupatsanurwa, kucheneswa uye kushandiswazve, pamwero wekushandiswa unopfuura 95%, kuenzanisa kunaka kwekugadzirisa uye kubatsira kwezvakatipoteredza.
II. Chimiro chegasi silinda yekunze madziro pfuti inoputika yekutsvaira muchina: Modular dhizaini inovimbisa kugadzikana uye kuvimbika.
Muchina wekuchenesa gasi cylinder yekunze kwemadziro anoputika unotora chimiro chehunyanzvi uye chemodular, chakakodzera kugadziridzwa kwemasilinda egasi, kureba kwakakura{{-kusvika{1}}kusvika kudhayamita reshiyo uye kudiwa kwekuvhara kuzere munzvimbo inotenderedza, kunyanya ine masisitimu mashanu:
Shot blasting chamber uye protection system
Chamber yacho yakarukwa nesimbi dzakakora + Mn13 kupfeka-resistant lining, ine simba rekudzivirira uye kusapfeka, uye hupenyu hwesevhisi hwemaawa anopfuura 8000; Iyo inoshongedzerwa nelabyrinth zvisimbiso uye kuchengetedzwa kweketeni kudzivirira kuputira projectile uye kuve nechokwadi chekushanda kwakachengeteka.
Shot blasting assembly (core power)
2-Michina mitatu inoputika yakarongwa zvine mutsindo mudenderedzwa neaxial directions, zvichishandira pamwe nekutenderera kwecylinder yegasi uye axial feeding kuti iwane 360 degree no-corner coverage; Iko kona yegwara rinotungamira rinogona kugadziridzwa kuti rinyatso kudzora nzvimbo yekuputika uye kusimba, yakakodzera kune gasi cylinders emhando dzakasiyana uye kureba.
Gasi cylinder yekufambisa uye kutenderera system
Iyo inotora roller conveyor, yakasanganiswa neinochinja frequency yekumhanyisa mutemo, kuti iwane yakagadzikana ndima uye synchronous kutenderera; Inogona kufambirana ne Φ219–Φ406 magasi egasi cylinders, ane nzvimbo chaiyo uye kushanda kwakadzikama, kudzivirira kubhomba uye kupotsa kucheneswa.
Projectile circulation purification system
Inosanganisira yepasi spiral conveyor, bucket elevator, air separator separator, projectile storage uye flow control valve, inozadza otomatiki kuunganidza projectile, kusimudza, kupatsanurwa kwetsvina, yunifomu yekupihwa projectiles, kuve nechokwadi chekudzikama kwekuputika uye kuwedzera hupenyu hwebasa rezvipfeko.
Kubvisa guruva uye hurongwa hwekugadzirisa magetsi
Yakagadzirwa ne-yakanyatso shandiswa yekubvisa huruva system yecyclone + pulse filter cartridge, ine kukwenenzverwa kwe 0.3 μm, uye kuburitsa huruva kunoenderana nezviyero; PLC centralized control, ine mabasa akadai seauto start-mira, fault alarm, speed adjustment, kuverenga manhamba, kutsigira muchina mumwe chete otomatiki otomatiki.
III. Tekinoroji mabhenefiti egasi silinda yekunze madziro ekuputika muchina: Core kukosha kwekutsiva echinyakare maitiro.
Kuenzaniswa nekugezwa kweasidhi, kuputika kwejecha uye kukuya nemanyorero, gasi silinda yekunze kwemadziro kupfura kuputika kwekuchenesa muchina une mabhenefiti akakosha maererano nemhando, kushanda nesimba, kuchengetedza kwezvakatipoteredza uye mutengo:
Unhu hwakafanana uye hunodzoreka: Hapana kupotsa kucheneswa, kusapfuudza{{0}kuora, kusarongeka kwakanyanya, kunamira zvakanaka kukuru mukunamira kwependi, kuzadzisa{1}}magadzirirwo aanofanirwa kuitwa emidziyo yakakosha yekupfekedza.
Kubudirira kwekugadzira kwave nani zvikuru: nekuenderera mberi kuburikidza ne-kushanda kwekuyerera, imwe-shift yekugadzirisa simba inogona kusvika mazana ezvidimbu, kudarika izvo zvekushandisa zvemaoko nepakati, uye yakakodzera kugadzirwa kwebhechi ne{2}}kugadzira patsva.
Kusvibira nekusvibiswa{0}pasina: maitiro ese emuviri haana tsvina, tsvina, uye heavy metal residues. Hupfu inounganidzwa uye inobatwa nechepakati, kusangana nekuchengetedza kugadzirwa uye kuchengetedzwa kwezvakatipoteredza zvinodiwa.
Kuwedzeredzwa kwemechani kuita kwemasilinda egasi: kupfura kupenengura kunosimbisa kuumba compressive stress layer, kudzikisira kushushikana, kunatsiridza kuneta hupenyu uye kusaita ngura, uye kuderedza njodzi dzebasa.
Mutengo wakaderera wekushandisa: mwero wepamusoro wekudzokororazve mapurojekiti, hupenyu hurefu hwezvikamu zvakapfekwa, uye kuderera kwesimba rekushandisa zvichienzaniswa nejecha rinoita kuti kushanda kwese uye kugadzirisa mutengo kukwikwidza.
Four. Mamiriro ekushandisa egasi cylinder yekunze madziro ekupfura muchina wekupenengura
Mudziyo uyu unoshandiswa zvakanyanya mukugadzira uye kugaroongorora nekugadzirisa masilinda esimbi asina musono, masilinda egasi akaiswa, masilinda egasi eLNG, masilinda egasi emuindasitiri, nemasilinda emoto-anodzima gasi, nezvimwewo. Maitiro makuru anosanganisira:
Kugadzira humburumbira hutsva: kuchenesa sikero yeoxyde mushure mekupisa kukungurutswa / welding, kusati -kurapwa kusati kwaiswa;
Kugara uchiongorora mu-masilinda egasi: kubvisa ngura, kubviswa kwemabhachi ekare, kufumurwa kwehurema;
Kudzorera-masilinda egasi: kusimbaradza kwepamusoro uye{1}kurapwa kare mushure mekugadzirisa, kudzoreredza kushanda kwesevhisi.
Shanu. Sarudzo uye mapoinzi ekushandisa egasi silinda yekunze madziro akapfura peening yekuchenesa muchina
Kana mabhizinesi asarudza, anofanirwa kutarisa pane zvinotevera zviyero kuti ave nechokwadi chekuenderana uye kugadzikana:
Tsanangudzo yekufananidza: sarudza saizi yekamuri, nhamba yevapfuti vezera, uye simba zvichienderana nedhayamita, kureba, uye kugona kugadzirisa kwegasi silinda;
Shot peening kuenderana: shandisa simbi yakakandwa mabhora / simbi waya cutters yekabhoni simbi silinda, uye Stainless simbi mabhora ealuminium kana simbi isina tsvina kudzivirira kukuvara kwepasi;
Maitiro maparamita: gadzirisa kupfura kupenengura kumhanya, kufambisa kumhanya, uye projectile kuyerera chiyero zvinoenderana nezvinhu uye ngura mamiriro ekuyera kuchenesa kuchenesa uye kushata kwepamusoro;
Kugadzirisa: gara uchiongorora zvipfeko-zvisingarambiki, mablades, uye maoko anoenda kwaakananga, suka tsvina nekukasira muchiparadzanisa, onai kuti nzira yekubvisa huruva haina kuvharika, uye uwedzere hupenyu hwechishandiso.
Nhanhatu. Summary
Iyo gasi cylinder yekunze madziro pfuti peening yekuchenesa muchina inoratidzirwa nekushanda kwepamusoro, mhando yepamusoro, kuchengetedza kwezvakatipoteredza, uye otomatiki. Inogadzirisazve nzira yekurapwa kwepamusoro yezvigaba zvepamusoro-, kugadzirisa marwadzo emaitiro echinyakare uku ichizadzikisa zvinodiwa zviviri zvekuchengetedza uye kugadzira girini kwemidziyo yakakosha. Nekumisikidzwa uye kukwidziridzwa kwehungwaru kweindasitiri yemasilinda egasi, hunyanzvi, hwepamusoro-hunyatso, uye hwakaderera-zvemagetsi ekupenengura zvinova zvigadziriso zvakajairwa, zvichipa rutsigiro rwemichina yakakosha yekuvandudza kunaka kwekugadzira silinda yegasi, kuve nechokwadi chekushanda kwakachengeteka, uye kusimudzira kusimukira kwakasimba kweindasitiri.