Basa uye Mashandisiro Ekuchengetedza kweGasi Cylinder Valve Kubata Machina
A. Core Basa reGasi Cylinder Valve Handling Machines
1. Basic Basa
Gasi cylinder valve inobata michina yakanyatsogadzirirwa iyo otomatiki disassembly uye kusangana kweakasiyana gasi silinda mavharuvhu. Akakodzera masilinda esimbi asina musono, -masilinda emoto, masilinda egasi ane liquefied, motokari-masilinda egasi chaiwo akaiswa, masilinda egasi anofema, nezvimwewo, kutsiva zvipanera zvepombi kuti zviparare uye kubatanidza, uye kutevedzera gasi pombi dzemapombi kuti dzishande uye kukuvadza kuchengetedzwa kwegasi. iyo cylinder body).
2. Basa Rokuchengetedza Dziviriro
Pneumatic / hydraulic strong clamping: Rubber flexible clamping, silinda haina kutsvedza, haina kukweshwa, uye haina kukanganisa humburumbira muviri, kubvisa njodzi yehumburumbira ichibhururuka kunze kana vharafu kubuda nekukuvadza vanhu;
Torque self-control dziviriro: Muchina wekubata gasi silinda valve wakagadzirirwa torque sensor. Kana vharuvhu yaunganidzwa kune set inosimbisa torque, inongomira kudzivirira tambo kutsvedza, kuputika kwevharuvhu, uye kukuvadzwa kwetambo dzemuromo webhodhoro; Iyo yakakura torque inobuda panguva yekubviswa kwevharuvhu yakagadzikana, ichidzivirira kuputika kwehunde mukati mehumburumbira;
Positioning dziviriro: Muromo wecylinder unogona kutungamirwa kuti udzivise nzira yevashandi, hwindo, uye gonhi, uye iyo yekumanikidza yekumanikidza uye kubviswa kwevharuvhu hakuzotarisana nemushandisi zvakananga; Inomira nechimbichimbi, kudzivirira kuwandisa, uye kuputika-kudzora magetsi asingapindire (special modhi dzezvinobatidza kana zvinoputika).
3. Maitiro uye Kubudirira Kwakanakira
Kushanda otomatiki, kuderedza basa rinorema remaoko, uye munhu mumwechete anogona kupedzisa disassembly uye kusangana, achivandudza zvakanyanya kushanda kwegasi cylinder yekuongorora, gasi silinda mafekitori, uye zviteshi zvekuzadza;
Torque inodzoreka zvakafanana, kuve nechokwadi chekusimbisa kusimba kwevhavha yega yega, yakagadzikana fekitori / yekuongorora gasi kusimba, uye kudzivirira kubuda kwegasi kunokonzerwa nekusaenzana kwesimba kushandiswa nevashandi vemaoko;
Yakabatanidzwa bhodhoro flipping mechanism, kurodha otomatiki uye kuburitsa, mamwe mamodheru anobatanidza mabasa ekubatsira akadai sekubvisa mvura uye kucheneswa kwemukati kwecylinder;
Universal clamping misoro, yakakodzera kune akasiyana siyana masimbi evharuvhu masilinda, ane yakasimba mashandiro emidziyo.
B. Pre-tarisa usati washandisa gasi silinda valve kubata muchina
1. Chitubu chemhepo uye cheki yekugovera magetsi
Kutsiga kwemhepo ye0.5 - 0.8 MPa, dhonza gasi zuva nezuva, tarisa pombi yemhepo kuti haina kubuda, kusakara, kana kutsemuka, uye ona kuti silinda yepneumatic clamping inoshanda isina kudhumha kana kubuda;
Zvitatu-chikamu 380V magetsi, midziyo yakadzikwa zvakanaka, tambo haina kukuvara; Edza kutenderera kumberi uye kudzosera kumashure kwemota uye mabhatani ekumaka anowirirana, bhatani rekumisa rekukurumidzira rinonzwa uye rinoshanda;
Kuputika{{0}mamodhi anoratidza acetylene, liquefied petroleum gas, hydrogen, zvichingodaro, uye mamodhi akajairika emagetsi haafaniri kusanganiswa.
2. Mechanical chimiro chekuongorora
Frame, clamping bhandi / hydraulic gripper haina kuputika, kupfeka, kana glue detachment, mabhaudhi ekugadzirisa mabhaudhi haana kusunungura;
Main shaft, reducer inozorwa negirisi, hapana ruzha rusina kujairika kana kuwandisa panguva yekushanda; Kusimudza uye bhodhoro flipping guide rails yakachena uye ine mafuta;
Musoro wevhavha inosungirira wakamira, pasina deformation kana mazino akatyoka, tsiva iyo inoenderana tooling zvinoenderana neiyo valve cylinder yakatarwa;
Bvisa marara, mavharuvhu emarara, uye zvimedu zvesimbi panzvimbo yebasa kudzivirira silinda kubva pakutsvedza kana kunamira mumagetsi.
3. Kugara-kurapwa kwemasirinda egasi (danho rakakosha, kuputika-kubuda uye kuputika{3}}kudzivirira vharafu)
Usabvisa kana kuunganidza valve pasi pekumanikidzwa: Zvose zvigasi zvegasi zvinofanira kuendeswa kune imwe nzvimbo yakachengeteka yekunze kuti ibudise gasi yakasara, uye inogona kuiswa chete pamichina mushure mekusimbisa kudzvinyirira kwakajairika;
Okisijeni, masilinda egasi ane oxidizing: Nzvimbo yekubudisira inofanira kunge isina mavara emafuta uye zvitubu zvemoto; Magirovhosi uye maturusi emushandisi anofanira kunge asina girisi;
Acetylene, liquefied gas, hydrogen: Gadzirisazve gasi rasara kana kuribvisa paurefu, mamita gumi kutenderera kunofanira kunge kune moto{{1}isina uye isina magetsi akamira;
Masilinda egasi ane gasi ane muchetura: Akashongedzerwa negasi mask uye muswe gasi absorption mudziyo;
Tembiricha yehumburumbira yegasi inokodzera: Muchando, fambisa-masilinda egasi akadzika mukati memba kuti atange adziya, kutonhora{1}}kuomesa zvakasimba kunokonzeresa kutyoka kwehunde;
Tarisa kutaridzika kwegasi cylinder: Iyo cylinder body haina bulge, crack, corrosion yakanyanya, chifukidziro chekudzivirira chakasimba, uye cylinders gasi rakaremara rinorambidzwa kuiswa pamushini;
Bvisa mvura nemarara mukati mehumburumbira yegasi pachine nguva kuti udzivise kupfachuka panguva yedissembly uye kusangana.
C. Mashandisirwo Ekushandisa uye Chengetedzo yeGasi Cylinder Valve Yekubata Machina
Kushanda Zvinodikanwa zveGasi Cylinder Clamping
Sunda silinda yegasi zvakanaka munzvimbo yebasa, tanga mudziyo wekuvhara kuti usimbise kusungirira kwakasimba, silinda haifanirwe kurereka kana kumiswa; Muromo wecylinder unofanirwa kutarisana nedivi pasina vanhu, uye zvinorambidzwa kumira zvakananga pamberi penzira kana nzvimbo yakamira yemushandisi.
Torque Parameter Setting
Isa iyo torque zvinoenderana neiyo gasi cylinder standard uye zvinhu zvevhavha cylinder, usaite zvisizvo kuwedzera torque; Siyanisa zvigadziriso zvemasilinda matsva, masilinda ekugadzirisa, uye masilinda ekare kudzivirira kukuvara kweshinda; Thread预留 yekuiswa kwevharuvhu kunofanirwa kunge iri mazino matatu kusvika mashanu ekugonesa. Kana pasina mazino akachengetwa, valve yebhodhoro inoda kuchinjwa.
Operation Procedure yekuisa uye Kubvisa mavharuvhu
Kuisa: Nemaoko pre-simbisa vharafu kusvika panzvimbo → Ghomesa vharuvhu yebhodhoro nechuki → Tenderedza mota ichienda mberi → Mira wega paunosvika pa torque → Sunungura chigadziriso → Fonera bhodhoro wobudisa zvinhu zvacho;
Kubvisa: Batanidza humburumbira yegasi → Rombesa vharuvhu nekachuki → Zvishoma nezvishoma dzosera mota, mira nekukasika kana ukanzwa ruzha rwekubuda kwemhepo panguva iyi, uye enderera mberi nekubvisa chete kana gasi rapera;
Maitiro Akarambidzwa Panguva Yekushanda
Usagadzirise silinda yegesi kana chuck apo michina ichitenderera kana kusungirira hakuna kumira zvachose;
Usawedzera muviri wako, musoro, kana maoko munzvimbo yekusungirira kana iyo huru shaft yekutenderera nzvimbo;
Usagare munzvimbo iri pakati pemativi maviri emidziyo kana yakatarisana nekuvhurwa kwebhodhoro;
Usaramba uchishanda kana paine ruzha rusina kujairika, kuzununguka kwakanyanya, mota iri kupisa, kana pombi yegesi inoputika;
Usamanikidzira kuparadzanisa vharafu yebhodhoro rakanamatira nekugara uchifambisa injini;
Kudzora Kwakakosha KweMedia
Munguva yese yekurodha uye kuburitsa okisijeni masilinda, oiri inorambidzwa zvachose: Zvigadziriso, chuck, magirovhosi, uye zvishandiso hazvifanirwe kusvibiswa nemafuta kana mafuta ekuzora;
Munzvimbo yekushanda yemasilinda epakati anopisa, kuputa, sanding, welding, uye static magetsi sparks zvinorambidzwa;
Masilinda epakati akasiyana anofanirwa kugadziridzwa zvakasiyana, uye mavharuvhu akaraswa anofanirwa kuverengerwa kuchengetedza. Usazviunganidza pamwe chete.
D. Maintenance uye Daily Inspection mushure mokunge Valve Loading and Unloading Machine Yamira
Kupedzwa kwekushanda kumwe chete: Sunungura chigadziriso, bvisa masilinda egasi panzvimbo yekushandira, chenesa marara esimbi uye kuvhara kurongedza pachuck uye bhandi rekusunga;
Kumira-kwenguva pfupi (zuva nezuva-kurega basa):
Dzima iyo gasi sosi uye huru magetsi ekupa, sunungura yakasara mhepo yekumanikidza mupombi;
Pukuta nekuzora main shaft uye njanji, shandisa anti-oiri yerust pachuck;
Rongedza mavharuvhu ebhodhoro akabviswa, achengete maererano nenhamba yecylinder yegesi, uye ita zvinyorwa zvekuchengetedza;
Zuva nezuva: Dhonza mvura kubva muhumburumbira, chenesa iyo yekumanikidza mashandiro, tarisa yekumisikidza kumira uye torque mita;
Vhiki yega yega: Simbisa mabhaudhi emuchina mukuru, shandisa girisi yekuzora kune inoderedza, calibrate iyo torque sensor;
Mwedzi mitanhatu yega yega: Tsiva pombi yegesi yasakara, tarisa kuvharwa kwemota, uye ita chiyero chakakwana cheiyo torque chaiyo;
Kumira-kwenguva refu: Bvisa pombi panobva gasi, vhara simbi inofamba nekudzivirira ngura, uye ita 5-yemaminiti asingatakure bvunzo inomhanya pamwedzi kudzivirira kunamira.